In steel mills, fans and conveyor belts often run on transmission belts. These belts are susceptible to wear, skew, and misalignment. What begins as a small deviation can quickly lead to slipping, motor overheating, and ultimately plant failure. Because these components are often out of sight, problems are only noticed when it's too late.
The consequence?
❌ Unexpected downtime
Overheated engines
💸 Accelerated wear of bearings and belts
Reduced overall system efficiency
Fortunately, there is a solution that does look ahead.
With Neuron Ampere and vibration sensors, the behavior of the motors is continuously monitored. A decrease in current consumption, for example, can indicate a worn belt that is slipping. Vibration sensors detect misalignment or material buildup, which can point to improper alignment.
Graph: Practical example of Neuron Ampere and vibration sensors on transmission belts
A steel producer noticed an anomaly in its power consumption. Inspection revealed that the belt had started slipping. Thanks to timely replacement, motor damage was prevented, and production continued to run.
Why invest in IoT sensors for conveyor belts?
Neuron Ampere and consumption sensors monitor changes in power consumption and indicate when inspection
