Hot rolled steel coils   

Waarde:  Voorkomt schade aan de rolcoating  Maakt het mogelijk het proces tijdig te stoppen bij schade aan apparatuur  Vermindert de hoeveelheid afgekeurd materiaal   Voorbeeld uit de praktijk: temperatuurmonitoring van warmwalsrol …
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Hot rolled steel coils   

special coating that is essential for the quality of the final product. If the temperature rises too high, this coating can be damaged, resulting in costly scrap production and downtime.

What's at stake?

    • Damaged roll coating → material rejection

    • Invisible overheating → damage to axles and bearings

    • Unnecessary downtime → loss of capacity and revenue

Solution: Neuron PT100 temperature sensor for hot rolling steel coils

TheNeuron PT100 sensorContinuously monitors the temperature of the rollers and shafts. As soon as a critical value is exceeded, the maintenance team receives an immediate warning. This allows the process to be stopped or adjusted in a timely manner – before damage occurs.

Value: 

  • Prevents damage to the roll coating 
  • Does it make it possible to stop the process in a timely manner in case of equipment damage 
  • Reduces the amount of rejected material 

 
Practical example: temperature monitoring of a hot rolling mill roll 

This graph shows the temperature fluctuations of a hot rolling mill roll over time. The peak in the measurements indicates a moment of overheating, which was signaled early thanks to the Neuron PT100 sensor. This allowed the roll to be replaced in time, preventing damage to the coating and rejection of material. 
 
 

Why invest in IoT sensors for hot rolling? 

  • 53%: Less unplanned downtime– through timely detection of overheating 
  • 79% fewer product defects– thanks to the protection of the roll coating 
  • 5–20%: Increased Productivity– through less rejection and a more efficient process 
  • 3–5% lower costs for replacement parts– through early interventions 

Personalized advice?
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Jeroen Frantzen

Our specialist

Jeroen Frantzen

predictive maintenance | iot sensors
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