Reduce energy loss and save costs with air leak inspection
Compressed air is a widely used energy source used for a variety of applications, such as powering machines, operating pneumatic tools and controlling processes. Unfortunately, in many industrial environments, significant amounts of compressed air are lost due to leaks. This not only leads to unnecessary energy loss, but also negatively impacts productivity, costs, environmental performance and an unnecessarily high carbon footprint.
How do compressed air leaks occur?
Compressed air leaks can occur due to worn seals, damaged piping, improper installation or poor maintenance. These leaks prevent compressed air from arriving at the desired location, requiring additional air to be generated to compensate for the loss. This results in higher energy consumption and increased compressed air production costs.
Increase productivity
Uncontrolled air leaks reduce the pressure and flow rate of compressed air at desired locations. This can result in delayed or incomplete operation of pneumatic equipment, adversely affecting worker productivity.
Reduce carbon footprint
Compressed air leaks not only have financial consequences for companies, but also significant environmental impacts. Uncontrolled leaks contribute to a company's carbon footprint through unnecessary energy loss and increased energy production. This results in increased greenhouse gas emissions, contributing to climate change. By controlling and minimizing compressed air leaks, companies can not only save costs, but also reduce their environmental impact and contribute to a more sustainable future. Controlling leaks is therefore an important aspect of striving for lower carbon emissions and greener operations.
Invisible cost
Energy loss: Compressed air is an expensive form of energy. Uncontrolled leaks cause a significant amount of produced compressed air to be lost before it reaches its intended purpose. This energy loss can lead to significant additional costs on energy bills. An example:
Sample situation*
-
Compressed air consumption per year:
12.131.000 m³ -
Average price compressed air:
2.5 cents per m³ at an energy price of €0.025 per KwH -
Compressed air costs:
€ 303,275 per year
Example energy savings
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Total loss of compressed air:
1,145,455 m³ per year -
Compressed air savings:
10% -
Total energy loss in euros:
€28,636 per year
How do I find compressed air leaks?
Acoustic imaging cameras offer an effective solution for detecting air leaks in industrial environments. With their advanced detection capabilities, these cameras can detect the sound waves associated with air leaks. By imaging the sound, they can accurately identify the location of the leak. This allows companies to take quick and targeted action to fix the leak, resulting in significant energy savings and cost reductions. Acoustic imaging cameras allow air leaks to be efficiently detected and addressed, improving the overall efficiency and sustainability of industrial processes.
Suitable camera for compressed air leak detection
FLIR Si124
The FLIR Si124 is an acoustic imager a reliable solution for locating compressed air leaks. Equipped with as many as 124 microphones, the Si124 is capable of capturing a detailed sound image to accurately identify the sources of air leaks. With this innovative tool, you can quickly and effectively locate compressed air leaks and take corrective action, resulting in energy savings and improved efficiency.
Benefits compressed air leak inspection
- Reducing energy loss and costs: By minimizing compressed air leaks, a company can realize significant energy savings and reduce compressed air production costs.
- Increased productivity: A reliable supply of compressed air ensures consistent operation of machinery and pneumatic equipment, improving worker productivity.
- Lower maintenance costs: Reducing air leaks reduces machine stress and extends component life, thereby reducing maintenance costs.
- Environmentally friendly work environment: Reducing energy loss and your carbon footprint (CO2 footprint) contributes to sustainability and reduces the ecological impact of an industrial company.
